This project is a product control and error analysis project done with S7-1500 plc and factory io factory simulation AI agent programmed with tia portal.
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My Industrial Automation Project with Artificial Intelligence
I have finally completed my AI-supported automation project that I have been working on! In this project, artificial intelligence undertakes the following critical tasks to optimize production processes:
Areas of Use of AI in the Project:
Real-Time Production Control: It analyzes sensor data and determines the appropriate control values for the production of the correct product.
Production Balancing: It optimizes stock by ensuring that different product types (green, metal, blue) are produced in equal numbers.
Error Detection: It contributes to quality control by detecting faulty products in the production process.
Smart Decision Making: It optimizes the assembly process by determining the correct combinations of cover and base components.
In this project, the AI Agent that I developed using the OpenAI API works integrated with the PLC and controls the production line. The system reads and analyzes sensor data at regular intervals and automatically adjusts production parameters.
Technical Infrastructure:
Real-time data exchange with PLC.
Artificial intelligence-based decision mechanism.
Structured control commands in JSON format.
Continuous optimization at 30-second intervals.
This sample project shows how artificial intelligence can be used in the field of industrial automation. Similar approaches can also be applied to different production processes and provide significant efficiency increases to businesses.
The source codes that perform the data reading operations from the project’s Ai Agent and PLC are located in my github repo.
Your opinions are very valuable to me, I’m waiting in the comments!